Battery Crush Nail Penetration Tester

High Force Battery Safety Performance Testing

High Force Battery Safety Performance Testing

High Force Battery Safety Performance Testing

Model No. :

BE-6047C-20T

Model No. : BE-6047C-20T

Brand : DG Bell

A comprehensive safety testing system designed to evaluate the response of lithium-ion cells to extreme physical deformation and internal short-circuit scenarios. By integrating high-pressure crushing and high-speed nail penetration into a single explosion-proof chamber, it allows for rigorous analysis of thermal runaway risks and structural integrity.

  • High capacity twenty ton hydraulic pressure

  • Variable speed controlled nail penetration depth

  • Reinforced chamber with explosion proof protection

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− Features

  • Dual-Function Testing Platform: Seamlessly combines crush and nail penetration capabilities in one unit, allowing for versatile mechanical abuse simulations without changing equipment.
  • High-Force Hydraulic Drive: Delivers a powerful crushing force of up to 20 tons, ensuring the system can effectively deform large prismatic or pouch cells.
  • Precision Speed Regulation: Features a wide penetration speed range, typically from 10mm/s to 40mm/s, to replicate various real-world puncture and impact conditions.
  • Robust Safety Engineering: Crafted with a stainless steel, explosion-proof inner chamber and a reinforced safety door to contain hazardous fumes and fire during volatile tests.
  • Intelligent Control System: Utilizes a PLC touchscreen interface for automated testing cycles, precise data acquisition, and remote monitoring of pressure and displacement.

+ Technical Specifications

+ Standards

Features
  • Dual-Function Testing Platform: Seamlessly combines crush and nail penetration capabilities in one unit, allowing for versatile mechanical abuse simulations without changing equipment.
  • High-Force Hydraulic Drive: Delivers a powerful crushing force of up to 20 tons, ensuring the system can effectively deform large prismatic or pouch cells.
  • Precision Speed Regulation: Features a wide penetration speed range, typically from 10mm/s to 40mm/s, to replicate various real-world puncture and impact conditions.
  • Robust Safety Engineering: Crafted with a stainless steel, explosion-proof inner chamber and a reinforced safety door to contain hazardous fumes and fire during volatile tests.
  • Intelligent Control System: Utilizes a PLC touchscreen interface for automated testing cycles, precise data acquisition, and remote monitoring of pressure and displacement.
Pressure (T) 20
Structure Vertical
Crush method Vertical
Chamber Independent vertical structure and control system
Test Space W600 X D600 X H400mm
Overall Dimensions W1300 X D870 X H2100mm
Power Supply AC380V 50HZ
Crush speed 1~400mm/min(Adjustable)
Nail Penetration Speed 1~40mm/s
Test Method Force and displacement (deformation), voltage, or a combination of these three
Control Method Computer remote Control, force, displacement, total voltage or single voltage can be completed independently or combine as control variable ,the test will be stopped when any condition reaches the set value.
Drive Mode Electro-hydraulic servo
Crush Accuracy ±0.5%
Nail Penetration Accuracy ±1mm/s
Crush Deformation 0~100% multi-gears set, multi-layer crush deformation loading available
Crush Fixture Special-shaped crush head (300X150mm), Flat crush plate , Arc crush plate (Radius 75mm),fixtures in different size according to different standards
Data Acquisition Module Independent remote collection and isolation ,Multiplex voltage, temperature, current acquisition channel, ensure the data correctly , Acquisition frequency 100HZ
Safety Alarm Device Electrical leakage, over voltage, overload and over temperature, over current protection, abnormal sound and light alarm, smoke alarm lamp, etc
Safety Device Video monitoring system, safety explosion protection system, smoke, smoke alarm devices, explosion-proof lighting, etc
Standard Configuration Crush penetration test machine, computer control cabinet, control software, the voltage current temperature acquisition system, crush fixture, video monitoring system, fire extinguishing system, computer, etc. Each 1 set